This is the COMPLETE factory Service Repair Workshop Manual for the Caterpillar Cat GP40K, GP40KL, GP45K, GP50K Lift Trucks (Gasoline Engine). This manual is designed to be a handy reference guide to maintaining and repairing your Caterpillar Cat GP40K, GP40KL, GP45K, GP50K Lift Trucks (Gasoline Engine).
Models & Serial Numbers:
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GP40K ET29B-00011 and up
GP40KL ET29B-50001 and up
GP45K ET29B-80001 and up
GP50K ET33A-50001 and up
This Manual Covers:
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TB45 Gasoline Engine: ENGINE GENERAL
TB45 Gasoline Engine: ENGINE TUNE-UP
TB45 Gasoline Engine: ENGINE MECHANICAL
TB45 Gasoline Engine: ENGINE LUBRICATION
TB45 Gasoline Engine: ENGINE COOLING SYSTEM
TB45 Gasoline Engine: ENGINE CONTROL
TB45 Gasoline Engine: ENGINE FUEL SYSTEM
TB45 Gasoline Engine: ENGINE ELECTRICAL SYSTEM
GM 4.3L, G6 Gasoline Engine Service Manual:
Forward
How to Read This Manual
Precautions
Determining When to Overhaul the Engine
Engine Replacement
Specifications
Major Nuts and Bolts Tightening Torque
Sealers, Adhesives, and Lubricants
Use of RTV and Anaerobic Sealer (Gasket Eliminator)
Diagnostic Information and Procedures
Valve Train Diagnosis (Noise Diagnosis)
Engine Mechanical
Intake Manifold
Exhaust Manifold
Cylinder Head and Valves
Oil Pan, Pump and Filter
Front Cover, Timing Chain, and Crankshaft Balancer
Balancer and Camshaft
Crankshaft, Flywheel, Rear Seal, and Bearings
Cylinder Block
Piston and Connecting Rod
Gasoline Carburetor
Electrical Throttle and Governor Control System
GM 4.3L, G6 Engine ECU Error Code Description
Ignition System and Distributor
Alternator and V-Belt
Alternator
Starter Motor
Fuel System – Gasoline
Fuel Pump and Fuel Hose
Fuel Pump Disassembly and Reassembly
Fuel System – LP
Special Tools and Equipment
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Model Specification: Caterpillar Cat GP40K, GP40KL, GP45K, GP50K Lift Trucks (Gasoline Engine)
File Format: PDF
Requirements: Adobe PDF Reader & WinZip
Language: English
Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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This manual is in PDF format, The Service Manual PDF is Fully Indexed and Bookmarked by Topic. This is an original Adobe document which equals Perfect Quality and Perfect Printing. The PDF can be searched quickly to find what you need to know in every Chapter. You can print the Entire manual or ANY Pages you want to select. You can also Zoom in on any Diagram or Picture to easily SEE EVERY PART.
Save time and money by doing your own repairs! This manual makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.
This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for a CD / paper manual to Arrive in the Mail. You will be able to download the file immediatly after payment is submitted. The download link will appear at the checkout page and it will be emailed to you as well.
After your payment is submitted, The Download Link will appear at the checkout page and it will also be sent to your E-Mail Address.
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