This is the COMPLETE factory Service Repair Workshop Manual for the Clark GEX20, GEX25, GEX30S, GEX30, GEX32 Forklift Trucks. This manual is very detailed and contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes. which give you complete step by step operations on repair, assembly, disassembly, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine.
Models Covered:
==========
Clark GEX20 Forklift Truck
Clark GEX25 Forklift Truck
Clark GEX30S Forklift Truck
Clark GEX30 Forklift Truck
Clark GEX32 Forklift Truck
THIS MANUAL COVERS:
=========
SA SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedule
2. Planned Maintenance
3. The PM Inspection Form
12 BATTERY
1. Battery Service
13 WIRING, SWITCHES, AND INSTRUMENTS
1. Schematic Electric Circuit Diagrams
2. General Electrical Service Tips
3. Wiring and Cables
4. Switches and Sensors
5. Instrument Panel
16 ELECTRIC MOTORS
1. Motor Specifications And Descriptions
2. Drive Motors Overhaul
3. Pump Motor Overhaul
17 ELECTRICAL CONTACTORS
1. Contactors Specifications and Overhaul
19 MOTOR CONTROLS
1. Description
2. Control Programming
3. Control troubleshooting
4. GEX Factory Control Settings
20 DRIVE AXLE
1. Specification and description of drive axle
2. Troubleshooting of wheel drive axle
3. General operation of drive axle
4. Disassembly and Reassembly of drive axle
5. Disassembly and Reassembly of axle end
6. Adjustment
22 WHEELS AND TIRES
1. Wheels & Tires Specifications and Description
2. Pneumatic Wheels and Tires
23 BRAKE SYSTEM
1. Brake System Specifications and Descriptions
2. Service Brake Troubleshooting
3. Brake Pedal Linkage & Adjustments
4. Brake Bleeding
5. Pedal and Master Cylinder Service
6. Parking Brake Service
25 STEERING COLUMN AND GEAR
1. Steering System Specifications and Description
2. Steering System Troubleshooting
3. Steering Column Removal and Installation
4. Steering System Relief Pressure Check and
Adjustment
5. Steering Gear Overhaul
26 STEERING AXLE
1.Steering Axle Specifications and Description
2. Steering Wheel Bearing Maintenance and Adjust-
ment
3. Steering Axle Removal and Installation
4. Steering Axle Overhaul
5. Steering Cylinder Removal and Installation
6. Steering Cylinder Overhaul
7. Pivot-Turn Steering Axle Maintenance
29 HYDRAULIC SUMP, FILTERS, AND PUMP
1. Main Hydraulic Sump, Filters, and Pump Specifi-
cations and Description
2. Main Hydraulic Pump Troubleshooting
3. Main Hydraulic Removal and Installation
30 HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
1. Hydraulic Control Valve/Lift Circuit Specifications
and Description
2. Hydraulic Schematic
3. Hydraulic System Troubleshooting
4. Hydraulic System Pressure Checks and Adjust-
ments
5. Hydraulic Control Valve Removal and Replace-
ment
32 TILT CYLINDERS
1. Tilt Cylinder Specifications and Description
2. Tilt Cylinder Checks and Adjustments
3. Tilt Cylinder Removal and Replacement
4. Tilt Cylinder Overhaul
34 UPRIGHTS
1. Upright Specifications and Description
2. Troubleshooting
3. Upright Inspection
4. Carriage and Upright Roller Clearance Checks
and Shim Adjustments
5. Cylinder Removal, Shimming, Overhaul and
Replacement
6. Upright Chain Inspection, Adjustment, and
Replacement
7. Fork and Carriage Removal and Replacement
8. Upright Removal and Replacement
38 COUNTERWEIGHT AND CHASSIS
1. Counterweight Specifications and Description
2. Counterweight Removal and Installation
3. Overhead Guard Removal and Installation
4. Floor Plate, Seat, and Seat Deck Removal and
Installation
40 SPECIFICATIONS
1. Nameplate and Decals
2. General Specifications
3. Hydraulic Fitting Tightening Procedure
and a Lot More…
————–
Model Specification: Clark GEX20, GEX25, GEX30S, GEX30, GEX32 Forklift Trucks
Total Pages: 407
File Format: PDF
Requirements: Adobe PDF Reader
Language: English
Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
————–
This manual is in PDF format, The Service Manual PDF is Fully Indexed and Bookmarked by Topic. This is an original Adobe document which equals Perfect Quality and Perfect Printing. The PDF can be searched quickly to find what you need to know in every Chapter. You can print the Entire manual or ANY Pages you want to select. You can also Zoom in on any Diagram or Picture to easily SEE EVERY PART.
Save time and money by doing your own repairs! This manual makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.
This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for a CD / paper manual to Arrive in the Mail. You will be able to download the file immediatly after payment is submitted. The download link will appear at the checkout page and it will be emailed to you as well.
After your payment is submitted, The Download Link will appear at the checkout page and it will also be sent to your E-Mail Address.
Thanks for visiting!